Mewad Road Equipment has 25+ years of experience in R&D, sophisticated manufacturing techniques and comprehension of road construction issues leading to asphalt batch mix plants. All the parts are purpose-driven to last long, perform extremely well, and are also efficient in their process, thus making sure that there is a steady production of quality hot mix asphalt that can be used on any given infrastructure project regardless of the size.
1. Dryer Drum: The Conduction-Cooled, High-Heat Transfer Drum
Raw aggregates are superheated and all the moisture is removed before being finally mixed with bitumen in dryer.
Key Features:
Agréable design alloy construction, does not deform under the heat and abrasive wear of coarse aggregates.
Drying flight geometry is one area that is always optimized to provide uniform heat exposure to all particle sizes required to make a mix consistent.
Fuel efficiency and precision-balanced drum reduce the degree of vibration.
Motivation mechanism by means of 4-wheel pulley or chain sprocket to support synchronized and even rotation.
Thermal insulation and hardening prevent the use of the components of drums, pulley, and the ring to a great deal of length.
High turbulence and heat penetration by effective internal design help in increased drying efficiency using less fuel.
2. Burner: Precision Combustion System
The burner maintains the temperature of aggregates by controlling the heat on the inside of dryer drum.
Key Features:
Comes either in diesel, LDO, gas, or dual-fuel.
Automatic including flame monitoring system, auto-ignition and thermal cut-off so combustion is reliable and safe.
Complete combustion and low NOx and CO emissions by advanced air fuel mixing.
The panel is compact, which makes it easy to mount and align with the dryer.
3. Twin Shaft Mixer: Even distribution of Asphalt mixture
The core of the process of the batch is the mixer – here the bitumen, the aggregates and the filler are combined into a unified mixture.
Key Features:
Herbstone with twin-shaft drive at synchronized rotation to be able to mix efficiently.
Ni-Hard orChromium steel arms and liners to provide extra wear resistance.
Those are designed to mix in a short time (generally 40-50 seconds) and segregate minimally.
Discharge gate operated pneumatically or hydraulically using close sealing.
Integrated, optional system of adding foam bitumen or polymer modifier.
4. Weighing Units-Load-Cell Based
Correct weighing is the core of repeated asphalt manufacturing.
Key Features:
Single weighing hoppers of aggregates, filler and bitumen.
Accurate measurements will be available through digital load cells incurring less wastage of materials.
Implemented together with the central control system of real-time data logging and feedback.
Makes sure that it meets international standards on mix design accuracy.
5. Vibrating Screen: Precision Sizing-Multi-Deck Sizing
This unit attends to the fact that only well-sized aggregates enter the hot bins.
Key Features:
Adjustable amplitude 3 or 4 deck high-frequency screens.
Makes sure that fine and coarse particles are separated accurately.
Constructed using anti-clogging screen mesh and a self clean system.
Good approachability of the replacement of mesh and standard inspection.
6. Hot Aggregate Elevator: Vertical Transfer:
Continuous
Heats and screens aggregates through transfers to the hot bins above mixer.
Key Features:
A chain-and-bucket construction that will have strongholds to transfer heavy loads always.
Grind- and wear-resistant buckets and guides.
Maintenance can be carried out by through dust-sealed casing and top-mounted inspection ports.
7. MFS: Mineral Filler Silo:
Filler Handling System
They fine materials such as lime, dust or cement are granted by stores and supplies in stores in order to increase mix properties.
Key Features:
Steel cylindrical silo having an air duct filter and level gauge.
Screw feeders venturi to use on controlled, metered feeding to weighing hopper.
Integrates with the batching cycle in a seamless way.
8. Bitumen Storage Tanks Safe Heated
Bitumen tanks are made to ensure the flow temperatures are optimum all through operation.
Key Features:
Is supplied either in direct heating or thermic fluid jacketed models.
Weather resistant insulation is of high efficiency and reduces heat loss.
Fittled with agitators, level gauges and safety pressure valves.
15.000 to 40.000 liters capacities or tailor-made.
9. Thermic Fluid Heater Backbone: Distribution of Heat
Heats up bitumen tanks indirectly and other elements.
Key Features:
Is dimensionally operated that runs at a high thermal efficiency and multi-pass coil design.
PID controlled, on reactor temperature control and complete automatic with flame failure system.
Less maintenance cost and fuel-saving with superior combustion design.
10. Baghouse Filter: Modern Pollution Control
Collects dust and fine particles which are emitted when the aggregates are drying.
Key Features:
PTFE-coated non-woven filter bags modular design.
The longer life of bags and steady airflow are guaranteed through pulse-jet cleaning system.
Dust emission is at the level that adheres to environmental guidelines by CPCB.
Cyclone pre-separator He can be fitted with an optional cyclone pre-separator to larger plants.
11. Cold Aggregate feeders and Conveyor Systems
Raw aggregates are fed on the ground into the drying drum.
Key Features:
Several bins having separate feeders of various aggregate sizes.
Precision feeding, variable frequency drive (VFD) motors.
Anti-skid wear-resistant belts on inclined conveyor belt.
Belt scrapers and protective covers zero-spillage design.
12. Control Cabin: Totally automated PLC Control
The control center of all activities of the plant.
Key Features:
Real time touchscreen interface.
Optionally: remote diagnostics, alerts by SMS.
Batch recipes that can be customized, production logging and both auto and manual operations.
Safety designed in and emergency cut off.
What is So Good About Mewad Road Equipment?
25+ Years of Engineering Excellence
Custom 60 TPH to 160+TPH Plants
Exportable Designs that are CE, ISO and emission-cleanable
Training, AMC and Support On-Site
Long term ROI at competitive prices
