High Quality Asphalt Batch Mix Plant Supplier and Exporter in India
Asphalt batch mix plant are engineered to mix aggregates, sand, filler fabric, and bitumen to provide asphalt concrete. Unlike continuous mix plants, they produce asphalt in discrete batches, making an allowance for precise manipulation over the combination’s composition. This batch production method is specifically wonderful for projects requiring various asphalt formulations.
The proper proportion of aggregates is used to manufacture asphalt. For less requirement of the asphalt batch mix plant in India is used. For the fast process, the second batch of aggregates can be heated while the mixing of the first batch of aggregates. The plant contains independent variable drives and electric motors.
For the fast process, the second batch of the aggregates can be heated at the mixing of the first batch of aggregates. The plant contains independent variable drives and electric motors. Ideal automation is exhibited through the effective procedure of asphalt manufacturing. Burners are provided to the dryer. Vibratory screens help to examine the procedure. Hot aggregates are stored in specially built hoppers.
Our asphalt mix plants are proven efficient and fast plants with specially designed equipment and fully computerized controls. The PLC-based system contains digital displays and all required safety systems. A complete system for pollution control helps the plant to run efficiently. Hot mix silos are provided with level indicators and discharge doors.
- Economic design
- Rapid function
- Highly economic
- Energy efficient
- Suitable for less requirements
- Fully automatic
- Microprocessor-based control
- Air conditioned control cabin
- Highly economic
- Rapid function
- Help to stay competent
- Best Productivity and Profitability
- Exceptional and unmatched
- Fully automatic
- According to international norms and conditions
Key Features of an Asphalt Batch Mix Plant
Several cold aggregate feeder bins balance and feed aggregates of different sizes so that the mix is consistent as required by the mix design requirements.
Aggregates are dried in a drying drum within a short time and mixed uniformly via a burner that eliminates the moisture and enhances the mixing quality.
The weighing of aggregates, filler, and bitumen prior to mixing is accurate using load cells, leading to increased quality control and homogeneous batches of asphalt.
The advanced vibrating screens are used to separate and screen the hot aggregates and grade them correctly, so that they are properly sized to produce first-rate pavement.
This combines a mix of hot bins, weighing systems, and a pugmill mixer and mixes all the ingredients thoroughly to form a homogenous asphalt mix that can be used depending on the grade of the road.
Designated, temperature-controlled bitumen and minerals hoppers, each with dedicated weighing systems.
The dust emissions are captured using state-of-the-art bag filters, which assist the plants in meeting the environmental requirements and provide a clean worksite.
In contemporary plants, the fully automated PLC and SCADA systems enable real-time monitoring and control to guarantee the accuracy and efficiency of the process and also a steady output.
Each batch of recipes can be varied, which helps to adjust to the needs of each project involving asphalt production and use material recycling when necessary.
The design enables a large production capacity with mix uniformity and quality that is fundamental in large infrastructure projects.
How Asphalt Batch Mix Plant Works?
The operation of an asphalt batch mix plant involves several sequential steps:
√ Aggregated cold sums are loaded into the feeder bin according to size. Adjustable Gates are responsible for determining the movement of the conveying belt.
√ The dry and heated sum is fed into a drying drum where they are exposed to a high temperature from an incandescent burner. This method removes moisture and heats the mixture to the required mixing temperature.
√ Screen dry sums are raised by a hot elevator to a vibrating screen, which separates those inside the specified size. A suitable screen ensures that the final mix meets the project specifications.
√ Screen sums are stored in a hot bin and then weighed in a predefined proportion. At the same time, the bitumen and filler components are weighted individually to the design of the mixture.
Benefits of Asphalt Batch Mix Plants
Asphalt batch mix plants offer several benefits over other types of asphalt plants:
- Flexibility: Ability to produce various mix designs in the same plant, accommodating different project requirements.
- Precision: Accurate weighing and mixing systems ensure consistent quality and adherence to specifications.
- Efficiency: Modern automation reduces manual intervention, enhancing productivity and reducing operational errors.
- Environmental Compliance: Advanced dust collection systems minimize emissions, making batch plants more environmentally friendly.
Maintenance Practices for Optimal Performance
Regular maintenance shall be essential for the maintenance of the longevity and performance of the asphalt mixing plant.
Every day inspection Perform an inspection on an important component such as a burner, conveyer, and companion every day to determine wear and tear.
Lubrication: Apply appropriate lubricants to moving parts to reduce friction and prevent overheating.
Calibration: Regularly calibrate weighing systems to maintain measurement accuracy and mix consistency.
Cleaning ensures that the plant is clean, especially dust collection structures, to avoid obstructions and to maintain organic conformity.
In parallel, to reduce human error and increase safety, the train ensures that train operators are effectively trained in joint operational and care strategies.
