High Quality Asphalt Batch Mix Plant Supplier and Exporter in India
Asphalt batch mix plants are engineered to mix aggregates, sand, filler fabric, and bitumen to provide asphalt concrete. Unlike continuous mix plants, they produce asphalt in discrete batches, making an allowance for precise manipulation over the combination’s composition. This batch production method is specifically wonderful for projects requiring various asphalt formulations.
The proper proportion of aggregates is used to manufacture asphalt. For less requirement of asphalt, asphalt batch mix plant in India is used. For the fast process, the second batch of the aggregates can be heated at the mixing of the first batch of aggregates. The plant contains independent variable drives and electric motors.
For the fast process, the second batch of the aggregates can be heated at the mixing of the first batch of aggregates. The plant contains independent variable drives and electric motors. Ideal automation is exhibited through the effective procedure of asphalt manufacturing. Burners are provided to the dryer. Vibratory screens help to examine the procedure. Hot aggregates are stored in specially built hoppers.
Our asphalt mix plants are proven efficient and fast plants with specially designed equipment and fully computerized controls. The PLC-based system contains digital displays and all required safety systems. A complete system for pollution control helps the plant to run efficiently. Hot mix silos are provided with level indicators and discharge doors.
- Economic design
- Rapid function
- Highly economic
- Energy efficient
- Suitable for less requirements
- Fully automatic
- Microprocessor-based control
- Air conditioned control cabin
Quality
- Highly economic
- Rapid function
- Help to stay competent
- Best Productivity and Profitability
- Exceptional and unmatched
- Fully automatic
- According to international norms and conditions
Operational Process of an Asphalt Batch Mix Plant
The operation of an asphalt batch mix plant involves several sequential steps:
√ Aggregated cold sums are loaded into the feeder bin according to the size. Adjustable Gates are responsible for determining the movement of the conveying belt.
√ The dry and heated sum is fed into a drying drum where they are exposed to a high temperature from an incandescent burner. This method removes moisture and heats the mixture to the required mixing temperature.
√ Screen dry sums are raised by a hot elevator to a vibrating screen, which separates those inside the specified size. A suitable screen ensures that the final mix meets the project specifications.
√ Screen sums are stored in a hot bin and then weighed in a predefined proportion. At the same time, the bitumen and filler components are weighted individually to the design of the mixture.
Key Features of an Asphalt Batch Mix Plant
Cold Aggregate Feeder Bins, which are available in a number of sizes in a warehouse. The individual bin shall be equipped with a movable gate to control the rate of movement, ensuring the correct proportions in the mixture.
Belt transport sum from feeder bin to dry thump. In order to ensure a smooth and precise movement of the summaries, as well as to extend the service life of the belt, belt cleaners and pinch rollers are commonly added.
Dry beat A fundamental component near the sum is warmth for moisture removal. The thump has a combustion beneath its character shell, which gives enough warmth for the dry. A simplified drying method is critical to attaining the favored asphalt quality.
The heating required to dry the sum throughout the drying cycle will be furnished through the incinerator. Depending on the layout and functionality of the plant, the burner can be fueled with a variety of fuels, such as diesel, herbal gasoline, or coal, depending on the sort of burner.
A primary dirt collector (cyclone centrifuge) and a secondary dirt collector (bag filter out) are part of the dust collection design.. The existing system collects dust and fines, limits pollution of the environment, and ensures compliance with emission standards.
Hot aggregate elevator – Transfer dry material from the dry container to the vibrating screen. The existing vertical lift system ensures an uninterrupted connection of the component to the screening unit of measurement.
Organization of weight: precise measurement of sum, bitumen, and filler component. In order to produce a homogeneous asphalt mixture, the Pug Mill Mixer combines the pressure sum, bitumen, and binder. The pug factory’s twin-shaft design ensures thorough, uniform mixing.
Bitumen Storage Tank and Heater to the required temperature for Blending. The said container is normally insulated in a system to maintain the temperature and reduce energy consumption.
The vibrating screen separates hot objects of different sizes and points them in the precise hot spot on the topography. Precision screening is necessary to maintain the prescribed grade in the final mixture.
Filler Storage and Filling Plants monitor all the fit aspects, such as mineral filler or dust, and add them to the mixture, which is essential for improving asphalt quality.
Restrict Panel The main operator in charge of the plant shuts down all activities of the plant, including monitoring of the temperature, movement of materials, and mixing times. Modern plant characteristics automate control to improve accuracy and ease of use.
Benefits of Asphalt Batch Mix Plants
Asphalt batch mix plants offer several benefits over other types of asphalt plants:
- Flexibility: Ability to produce various mix designs in the same plant, accommodating different project requirements.
- Precision: Accurate weighing and mixing systems ensure consistent quality and adherence to specifications.
- Efficiency: Modern automation reduces manual intervention, enhancing productivity and reducing operational errors.
- Environmental Compliance: Advanced dust collection systems minimize emissions, making batch plants more environmentally friendly.
Maintenance Practices for Optimal Performance
Regular maintenance shall be essential for the maintenance of the longevity and performance of the asphalt mixing plant.
Every day inspection Perform an inspection on an important component such as a burner, conveyer, and companion every day to determine wear and tear.
Lubrication: Apply appropriate lubricants to moving parts to reduce friction and prevent overheating.
Calibration: Regularly calibrate weighing systems to maintain measurement accuracy and mix consistency.
Cleaning ensures that the plant is clean, especially dust collection structures, to avoid obstructions and to maintain organic conformity.
In parallel, to reduce human error and increase safety, the train ensures that train operators are effectively trained in joint operational and care strategies.
